Investment project studies
Feasibility, budgeting, equipment, supplier and subcontractor selection.
Before committing millions, you need a study that stands up to your banker, the regional investment centre and the plant floor. We structure your food SME project from the first idea to production start-up.
What we do
- Market and techno-economic feasibility study
- Capacity and process sizing (mass and energy balances)
- Budget study: CAPEX, OPEX, financing plan, break-even, IRR
- Equipment selection, supplier and subcontractor tendering and comparison
- Incentive applications (Investment Charter, Green Generation agricultural strategy)
- Design-build studies and start-up of small production units
Deliverables
- Bankable business plan
- Equipment specifications
- Supplier comparison matrix
- Implementation schedule
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Restructuring & Lean manufacturing
5S, SMED, Lean management, waste elimination, FMEA, change management.
Most plants can produce 15–30% more with the same machines. We run hands-on improvement workshops with your teams to unlock that hidden capacity.
What we do
- Value stream mapping (VSM) and identification of the 8 wastes
- 5S workshops: order, cleanliness and workstation standards
- SMED: shorter format changeovers and clean-in-place (CIP) cycles
- Process and machine FMEA to make production reliable
- Lean management: shop-floor routines, visual management, problem solving
- Change management and coaching of supervisors
Deliverables
- Quantified Lean assessment
- Prioritised action plan
- Standard work
- Measured before/after gains
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Quality, food safety & certification
Awareness, ISO standards, GlobalG.A.P., BRCGS and IFS support.
Supplying retailers and export markets requires a robust food-safety management system. We take you all the way to certification — and make it part of daily operations.
What we do
- Regulatory compliance check (ONSSA, food-safety law 28-07, sanitary approval)
- HACCP and prerequisite programmes (GHP / GMP)
- ISO 9001, ISO 22000 and FSSC 22000 implementation
- Export schemes: GlobalG.A.P. (formerly EurepGAP), BRCGS, IFS Food
- Hygiene and quality awareness training for staff
- Mock audits before the certification audit
Deliverables
- Quality manual and procedures
- Validated HACCP plan
- Mock-audit report
- Certification-ready file
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Industrial maintenance
Predictive and systemic maintenance, TPM, OEE / TEEP improvement.
A juice line that stops mid-season means tonnes of lost fruit. We organise your maintenance to anticipate breakdowns instead of suffering them.
What we do
- Assessment of maintenance organisation and documentation
- Preventive and predictive maintenance (vibration, thermography, oil analysis)
- TPM (Total Productive Maintenance) and operator autonomous maintenance
- Improvement of OEE, TEEP and related indicators
- Maintenance dashboards: MTBF, MTTR, maintenance cost
- Critical spare-parts management and off-season shutdown planning
Deliverables
- Preventive maintenance plan
- OEE dashboard
- Failure analysis (Pareto)
- Procedures and machine sheets
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Technical expert appraisal
Amicable expert opinions, expired-product destruction, quality appraisal.
A supplier dispute, a non-conforming batch, expired stock to destroy: an independent, documented technical opinion saves you time and money.
What we do
- Amicable expert opinions between parties (supplier, customer, insurer)
- Quality appraisal of batches and raw materials
- Root-cause analysis of non-conformities with recommendations
- Expert support for the destruction of expired products, with the relevant authorities
- Technical assessment of equipment and plants before acquisition
Deliverables
- Reasoned expert report
- Official statement of findings
- Corrective recommendations
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Training
Initial and continuing, in-house and multi-company.
Courses designed by practitioners, grounded in your workshops and can be set up under Morocco's special training contracts scheme (CSF).
What we do
- Supply and purchasing management
- Production management and production operations
- Quality management: awareness, ISO standards, certification support
- Project management: theory and practice
- Logistics: supply chain management, offshoring, tools and methods
- Production and productivity monitoring: KPIs, performance indicators, dashboards
- Continuous improvement, maintenance and change management
Deliverables
- Tailored programme
- Course materials
- Skills assessment
- Training certificates
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Supply chain & performance
Procurement, logistics, KPIs and dashboards.
Seasonal fruit, imported packaging, export customers: your supply chain must absorb variability without bloating inventory.
What we do
- Procurement planning for seasonal raw materials
- Purchasing policy and supplier evaluation
- Inventory, cold chain and warehousing management
- Definition of KPIs and performance indicators
- Management dashboards
- Readiness for offshoring and subcontracting
Deliverables
- Logistics map
- KPI set
- Management dashboard
- Procurement plan
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Human resources
Organisation, recruitment, training.
A high-performing plant starts with well-organised, competent teams. We structure your industrial HR.
What we do
- Organisation: org chart, job descriptions, multi-skilling
- Recruitment of technical and supervisory profiles
- Training plans and skills matrices
- Management support during reorganisations
Deliverables
- Target org chart
- Job descriptions
- Skills matrix
- Training plan
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Environmental impact
Water, effluents, energy and by-product valorisation.
In citrus, nearly half of the fruit never ends up in the juice. Peel, pulp and process water can become revenue instead of cost.
What we do
- Plant water and energy audit, consumption reduction
- Water and effluent treatment and reuse, irrigation
- By-product valorisation: peel, essential oils, pulp, animal feed
- Environmental compliance and impact-study preparation
- Reduction of losses and food waste
Deliverables
- Environmental assessment
- Water / energy reduction plan
- By-product valorisation study
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Morocco–EU sourcing & representation
Connecting European co-packers with Moroccan producers, with on-site lot control.
NFC orange juice, 65 °Brix concentrate, tomato products: we secure your supply from Morocco and represent your interests on the ground, from the plant to the port.
What we do
- Identifying and qualifying audited Moroccan producers
- Setting up dual or triple sourcing
- Introducing producers to European buyers
- Lot conformity checks and sealing (Ex-Works)
- Following transit and export through to Tanger Med (FOB / CFR)
Deliverables
- Shortlist of qualified producers
- Visit and audit reports
- Per-lot inspection certificates
- Logistics follow-up
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