Pellet press and conveyors in a feed mill

Industry 06

Animal feed: formulation, pelleting and by-products

A feed mill turns variable raw materials into a consistent product at the lowest cost. We help make both the plant and the quality reliable.

Compound feeds for poultry, cattle and sheep are made from cereals, oilseed meals, minerals and additives. Food-industry by-products (citrus and beet pulp, bran, spent grains) find a valuable outlet here.

Dosing accuracy, mix uniformity and pellet quality make the difference, as does control of cross-contamination and salmonella.

Key process steps

  1. 01

    Receiving and storage

    Raw material checks, silos and storage bins.

  2. 02

    Grinding

    Hammer mills, particle size chosen for the species.

  3. 03

    Dosing and mixing

    Automated weighing, premixes, liquid addition.

  4. 04

    Pelleting

    Steam conditioner, pellet press, cooler, crumbler.

  5. 05

    Coating

    Fat and enzyme addition after pelleting.

  6. 06

    Bagging and bulk

    Packing, loading and traceability.

Compound animal feed pellets

The challenges we see

  • Pellet quality (durability, fines)
  • Energy use at the grinder and press
  • Cross-contamination between formulas
  • Salmonella and mycotoxin control

How we help

  • Plant project or extension study
  • Pellet press and steam conditioning optimisation
  • Feed-specific HACCP plan, production sequencing
  • Using by-products from your other operations
  • Preventive maintenance of presses, dies and grinders

Standards and frameworks

  • Moroccan law 28-07 and ONSSA (animal feed)
  • HACCP
  • GMP+ Feed Safety Assurance
  • FAMI-QS (additives)

Read next

Citrus by-products: from peel to added value

Roughly half the fruit never ends up in the juice. Well used, peel, pulp and oils can change the economics of a plant.

Read the article

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